Physical Security 101: Repinning a Lock

Published on March 13, 2018
Duration: 6:42

This guide details the process of repinning a standard pin tumbler lock, a skill applicable to understanding lock mechanisms and potentially modifying them for security purposes. It covers removing the tail cap, freeing a stuck plug, and reassembling the lock with new pin configurations using a follower tool to manage driver pins. The instruction emphasizes careful handling of small springs and pins to prevent loss and ensure proper reassembly.

Quick Summary

To repin a lock, first remove the tail cap. If the plug is stuck, pick or shim it. Use a follower tool to keep driver pins captive as you remove the plug. Insert new key pins into the plug, then reinsert driver pins and springs into the lock body. Finally, reinsert the plug at an angle and reattach the tail cap.

Chapters

  1. 00:03Introduction to Repinning
  2. 00:11Removing the Tail Cap
  3. 00:31Dealing with Stuck Plugs
  4. 01:18Using a Follower Tool
  5. 02:22Customizing Lock Pins and Springs
  6. 03:55Reassembling the Lock
  7. 05:28Testing the Repinned Lock
  8. 05:34Finalizing Tail Cap Installation

Frequently Asked Questions

What is the purpose of a follower tool when repinning a lock?

A follower tool, like a dowel, is essential for repinning locks to keep the driver pins and their springs captive within the lock body as you remove the plug. This prevents them from scattering, making the reassembly process much smoother and less prone to lost components.

How can I prevent lock pins from flying out during disassembly?

To prevent lock pins from scattering, use a follower tool. As you push the plug out of the lock body, the follower tool slides in behind it, holding the driver pins and springs in place within the cylinder chambers.

What are the basic steps to repin a lock?

The basic steps involve removing the tail cap, freeing the plug (potentially by picking or shimming if stuck), using a follower tool to keep driver pins captive, removing the plug, inserting new key pins into the plug, then reinserting driver pins and springs into the lock body, and finally reinserting the plug at an angle.

Can I make a lock more difficult to pick by repinning it?

Yes, you can make a lock more difficult to pick by repinning it with specialized pins, such as serrated driver pins, or by using springs with varying tensions. These modifications can create false set-ups and provide different tactile feedback to a lock picker.

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