The History of the Colt External Piston System

Published on August 11, 2018
Duration: 45:58

This video details the historical development of Colt's external piston AR-15/M16-pattern rifles, tracing the lineage from early prototypes in the late 1960s through various iterations and programs up to the modern LE 6940P. It highlights the technical challenges, design choices, and market pressures that influenced Colt's approach to piston-driven firearms, contrasting them with competitors like HK and FN.

Quick Summary

Colt's journey into external piston AR-15 systems began with a 1969 M16A2 prototype, followed by various developments like the Rhino system and SCAR program entries. The LE 1020 and later the LE 6940P represented significant design evolution, addressing issues like receiver damage and gas system maintenance, though Colt's market entry was notably delayed compared to competitors.

Chapters

  1. 00:05Introduction to Colt's Piston System History
  2. 00:43Early M16 Problems and 1969 M16A2 Prototype
  3. 01:36The Definitive First External Piston AR Rifle
  4. 02:00Long Stroke System and Bolt Carrier Design
  5. 02:22Adjustable Gas System Explained
  6. 02:531968 Congressional Hearings and M16A1 Corrections
  7. 03:16Colt's M16A1 Conversion to External Piston
  8. 04:01The Rhino System: Early 1980s Piston AR
  9. 04:48Rhino System and Marine Corps Prototypes
  10. 05:11Colt's Intervention and Rhino System's Fate
  11. 05:47The SCAR Program and SOCOM's Needs
  12. 06:22Colt's Inability to Modify M4 Without Army Approval
  13. 07:00SOCOM's Control and the SCAR Program
  14. 07:15FN SCAR Program and Rifle Submissions
  15. 07:38Colt's SCAR Program Entries: Types A, B, C
  16. 08:04Colt Type C: First External Piston Since 1969
  17. 08:46Colt's Need to Start Piston Design from Scratch
  18. 09:04Colt Type C Lower and Upper Receiver Details
  19. 09:42Colt's UCT (Ultra Cam Tech) Finish
  20. 10:33Type C Gas System: Short Stroke Tappet
  21. 11:18Gas Cylinder Maintenance Issues
  22. 11:21Type C Bolt Carrier Design
  23. 11:50SCAR Program Trials and Results
  24. 12:30Colt Direct Gas Guns in Testing
  25. 13:06Global War on Terrorism and M4 Flaws Report
  26. 13:55HK M4 and HK416 Development
  27. 14:42Colt's Secret New Piston Program
  28. 15:09Colt LE 1020: The Result of Improvements
  29. 15:21The LE 1020: A Unique and Valuable Rifle
  30. 16:04LE 1020 Upper Receiver Hand-Made
  31. 16:17Colt Showcasing Piston Gun Capability
  32. 16:26Market Stir for Piston Guns
  33. 17:03Army Statement on M4 Performance
  34. 17:17SOCOM Reports of M4 Failures
  35. 17:50Department of Defense Extreme Dust Tests
  36. 18:09M4 Dust Test Scores: Summer vs. Fall 2007
  37. 19:00Comparison of Competitor Rifle Test Data
  38. 19:36M4 Serial Numbers and Test Conditions
  39. 20:25Colt's 2006-2007 Piston Carbine Development
  40. 20:45Two Engineering Teams: LE 1020 and M5
  41. 21:11LE 1020 vs. M5 Design Basis
  42. 21:26Engineering Team Conflict at Colt
  43. 22:33LE 1020: Basis for Final Design
  44. 22:40LE 1020 Specifications and Variants
  45. 22:56LE 1020 Selector Lever Change
  46. 23:19LE 1020 Lower Receiver Features
  47. 23:38LE 1020 Upper Receiver and UCT Finish
  48. 23:58LE 1020 Bolt Carrier: Second Generation
  49. 24:22Bolt Carrier Design Evolution
  50. 25:49LE 1020 Receiver Interior and Coatings
  51. 26:06Ambidextrous Magazine Release
  52. 26:41LE 1020 Operating System and Handguard
  53. 27:03One-Piece Upper Receiver vs. Monolithic
  54. 27:07Front Sight Base Machining and Gas Ports
  55. 27:27Detachable Operating System for Cleaning
  56. 27:59LE 1020 Gas System: Prototype Settings
  57. 28:12Pyramid-Shaped Piston Design
  58. 28:51Colt Milspec Barrels and Gas Ports
  59. 29:03Damage Behind Cam Pin Slot in Piston Guns
  60. 29:59LE 1020 Demoed but Never Sold
  61. 30:05Colt's Strategy on Releasing Piston Guns
  62. 31:35Colt Enters the Piston Market Late (2012)
  63. 32:08Colt's Arrogant Handling of M4 vs. HK416 Debate
  64. 32:33Speaker's Theory on M4 Malfunctions: Component Quality
  65. 33:37Final Version: LE 6940P / Advanced Piston Carbine
  66. 34:03LE 6940P Lower Receiver and Selector Changes
  67. 34:41Requests for Selector Notch and Safe/Fire Marking
  68. 35:42Colt's Shift to Rogers Stock
  69. 36:09LE 6940P Upper Receiver Modifications
  70. 36:34Current Production One-Piece Upper Receiver
  71. 37:00Receiver Protection Block Against Cam Pin Damage
  72. 38:18Final Production Upper Receiver Comparison
  73. 38:58Front Sight Base Changes: Material and Lock
  74. 39:15Articulating Link Piston Design
  75. 39:42Gas Rings on Operating Rod
  76. 40:28Upper Receiver Evolution: QD Slots
  77. 40:49Upper Receiver Machining Process
  78. 41:11Current Production LE 6940P
  79. 41:29Success and Military Sales of Colt Piston Guns
  80. 41:44Colt Piston Gun vs. HK416 Killer Claim
  81. 42:03HK416 Issues and DEVGRU Removal
  82. 42:28Colt Piston Gun: Too Little Too Late
  83. 42:38Competition: HDP, PWS, LMT Piston Systems
  84. 43:01Is the Colt Piston Gun Good?
  85. 43:10Politics and Sales Demand at Colt
  86. 43:34Colt's Company Changes Since 2004/2005
  87. 43:41Colt: Design Mecca to Mass Production
  88. 44:20Colt Revolver Section Shut Down
  89. 44:35Colt Manufacturing vs. Colt Defense Split
  90. 44:49Current Colt Market Position and Pricing
  91. 45:05The Unique Story of Colt's External Piston System

Frequently Asked Questions

What was Colt's first external piston AR rifle prototype?

Colt's first external piston AR rifle prototype was released in 1969 and was referred to as the M16A2. This rifle featured a long-stroke piston system and was designed to address potential issues with the M16's direct impingement system.

When did Colt introduce their LE 6940P piston carbine?

Colt introduced their LE 6940P, also known as the Advanced Piston Carbine, for sale around 2012. This marked their entry into the commercial market for piston-driven AR-15 style rifles, though it was later than many competitors.

What were the main design changes in the Colt LE 6940P compared to earlier piston prototypes?

The LE 6940P features a one-piece upper receiver with a protective block against cam pin damage, an articulating link piston with gas rings, and a forged front sight base with a locking mechanism. These improvements addressed durability and maintenance concerns from earlier designs.

Why did Colt delay releasing their external piston AR-15s commercially?

Colt delayed commercial release of their piston AR-15s to avoid admitting that a piston system might be superior to their direct impingement M4. This strategy, according to the video, led to lost market share to competitors.

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