Windham Weaponry Tour

Published on November 20, 2012
Duration: 14:22

This factory tour of Windham Weaponry in Maine highlights their meticulous AR-15 manufacturing process. Key takeaways include stringent quality control for barrels using AQL sampling and air gauging, detailed upper and lower receiver assembly with specialized jigs, and 100% test firing of every rifle. The company also emphasizes its heritage, having been founded by the original owner of Bushmaster to re-employ local workers.

Quick Summary

Windham Weaponry ensures AR-15 quality through rigorous AQL sampling and air gauging for barrels, followed by chrome-lining and 100% inspection. Every rifle undergoes laser sight alignment checks and is test-fired with 10 rounds to guarantee function before shipping.

Chapters

  1. 00:15Introduction to Windham Weaponry
  2. 01:14Barrel Quality Control & AQL Process
  3. 03:48Upper Receiver Assembly Details
  4. 05:00Lower Receiver Assembly Steps
  5. 07:23Final QA & Sight Alignment
  6. 08:02100% Rifle Test Firing
  7. 09:20Windham's Company History & Heritage

Frequently Asked Questions

How does Windham Weaponry ensure the quality of its rifle barrels?

Windham Weaponry uses an AQL sampling process for barrel blanks, involving visual inspection and air gauging. All barrels are then chrome-lined in the bore and chamber and undergo a 100% inspection for defects before final assembly.

What quality control measures are in place for finished Windham Weaponry rifles?

Every upper receiver is checked for sight alignment using a laser bore sighter. Furthermore, every single rifle is test-fired with 10 rounds to confirm proper function before it leaves the factory.

What is unique about the assembly process at Windham Weaponry?

They utilize specialized jigs for precise barrel torquing during upper receiver assembly and hand-fit handguards for a smooth finish. Employees also rotate assembly stations to maintain cross-training and prevent strain.

What is the history behind Windham Weaponry?

Windham Weaponry was founded by Mr. Dyke, the original owner of Bushmaster, after Bushmaster was moved. He came out of retirement to re-employ the local Maine workforce, with about 95% of staff being former Bushmaster employees.

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