Building Barrels – Inside Wilson w/ Ken Hackathorn - Ep. 03

Published on December 3, 2018
Duration: 3:43

This guide details the comprehensive in-house barrel manufacturing process at Wilson Combat, as explained by expert Ken Hackathorn. It covers everything from preparing raw blanks through drilling, reaming, buttoning for rifling, heat-treating, contouring, chambering, and final finishing operations like bead blasting. The process emphasizes precision at each stage to ensure high-quality barrel production, including the introduction of new product developments like the X9 barrel.

Quick Summary

Expert Ken Hackathorn explains Wilson Combat's comprehensive in-house barrel manufacturing process. Key steps include preparing raw blanks, drilling, reaming, buttoning for rifling, heat-treating, contouring, chambering, and final finishing operations like bead blasting, ensuring precision and quality.

Chapters

  1. 00:18Barrel Manufacturing Process Overview
  2. 00:35Raw Barrel Blank Preparation
  3. 01:12Buttoning and Rifling
  4. 02:08Barrel Contouring and Chambering
  5. 02:50Final Barrel Operations
  6. 03:15New Product Showcase: X9 Barrel

Frequently Asked Questions

What are the key stages in Wilson Combat's barrel manufacturing process?

The process begins with preparing raw blanks, followed by drilling, reaming, and buttoning to create rifling. Heat-treating, contouring, chambering, and attaching the extension are next, with final operations including gas port drilling, dimpling, fluting, engraving, and bead blasting.

How is rifling created in a Wilson Combat barrel?

Rifling is established by pulling a specialized button through the barrel blank. This button has the inverse of the desired rifling pattern, impressing the grooves and lands into the bore during the buttoning process.

What is the purpose of the barrel extension in a rifle barrel?

The barrel extension provides crucial alignment with the upper receiver and houses the locking lugs. It ensures a solid lock-up when the bolt engages, contributing to the rifle's overall accuracy and reliability.

What finishing steps are involved in producing a Wilson Combat barrel?

After machining and heat-treating, barrels undergo contouring, chambering, and extension attachment. Final finishing includes operations like gas port drilling, dimpling, fluting, engraving, and a final bead blast for a uniform appearance.

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