Gunsmithing - How to Cut Sight Dovetails Presented by Larry Potterfield of MidwayUSA

Published on December 6, 2013
Duration: 2:33

This guide details the expert process of cutting sight dovetails into a firearm barrel, as demonstrated by Larry Potterfield of MidwayUSA. It emphasizes the use of a milling machine for precision, proper setup with layout fluid, specific cutting depths, and meticulous hand-fitting techniques for a perfect sight installation. The instruction highlights the importance of specialized tools and careful execution for successful gunsmithing.

Quick Summary

A milling machine is ideal for cutting sight dovetails due to its precision and ability to handle heavy cuts in steel. The process involves marking the barrel, using a dovetail cutter set to a depth of 0.090 inches, and employing V-blocks with shims for round barrels. Final fitting is done with a triangular file.

Chapters

  1. 00:00Introduction to Dovetails
  2. 00:18Equipment and Project Overview
  3. 00:34Setup and Marking
  4. 00:44Milling the Rear Dovetail
  5. 01:20Milling the Front Dovetail
  6. 01:48Hand-Fitting and Installation

Frequently Asked Questions

What machine is best for cutting sight dovetails?

A milling machine is the preferred tool for cutting sight dovetails in firearm barrels. It is designed for heavy, precise cuts in steel, offering superior control and accuracy compared to a drill press, which is not suitable for this type of gunsmithing task.

What is the typical depth for a sight dovetail cut?

A common depth for cutting sight dovetails is 90 thousandths of an inch (0.090"). This depth is typically achieved in a single, slow pass using a specialized dovetail cutter and requires careful setup and ample cutting fluid.

How are sights fitted after the dovetail is cut?

Dovetail slots are intentionally cut slightly undersized. A triangular file with a smooth 'safe' side is then used for hand-fitting to achieve a perfect, snug fit for the sight before it is drifted into place.

What tools are essential for cutting firearm sight dovetails?

Essential tools include a milling machine, milling vise, dovetail cutter, collet, layout fluid, dial indicator for depth setting, V-blocks and shims for holding round barrels, and a triangular file for hand-fitting.

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