How To Build An AR-15 Upper

Published on July 28, 2017
Duration: 19:22

This guide details building an AR-15 upper receiver from spare parts, focusing on proper installation of the barrel, handguard, and gas system. Key steps include greasing receiver threads, torquing the barrel nut to spec (35-80 lb-ft), and ensuring gas tube alignment. It also covers essential techniques like gas key staking for bolt carrier group reliability.

Quick Summary

To build an AR-15 upper, grease receiver threads with AeroShell 33MS, then torque the barrel nut incrementally up to 80 lb-ft to align the gas tube hole. Ensure the gas key on the bolt carrier group is properly staked using a specialized tool for reliability.

Chapters

  1. 00:00Introduction & Upper Receiver Prep
  2. 00:48Barrel & Handguard Installation
  3. 02:32Torquing the Barrel Nut
  4. 04:39Gas Block & Tube Assembly
  5. 06:21Final Timing & Gas System Install
  6. 10:01Handguard & BCG Prep
  7. 11:55Gas Key Staking & BCG Assembly
  8. 13:29Final Components & Muzzle Device

Frequently Asked Questions

What is the recommended torque range for an AR-15 barrel nut?

The barrel nut should be torqued incrementally. While an initial torque of 35 lb-ft is common, it's often necessary to re-torque multiple times, potentially up to 80 lb-ft, to ensure the gas tube hole aligns correctly with the receiver.

Why is it important to grease the upper receiver threads when building an AR-15 upper?

Applying grease, such as AeroShell 33MS, to the upper receiver threads before installing the barrel nut prevents galling between the aluminum receiver and steel nut. It also ensures a proper seal and allows for accurate torque readings.

How do you ensure the gas tube aligns correctly with the barrel nut?

Proper alignment is achieved by repeatedly torquing and re-torquing the barrel nut. The goal is to rotate the nut until the gas tube hole passes through it and aligns with the gas block journal on the barrel.

What is gas key staking and why is it important for an AR-15 bolt carrier group?

Gas key staking is a process that deforms the metal around the gas key screws, preventing them from backing out under the stress of firing. Properly staked screws ensure the gas key remains secure, preventing malfunctions.

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