This video demonstrates the process of rebuilding Harley Davidson flywheels for models manufactured between 1936 and 1999. The presenter outlines a detailed procedure for shipping flywheels or entire lower ends to his shop for rebuilding. He also highlights additional services offered, such as shaving flywheels for higher RPMs, balancing flywheels (requiring piston weight), installing new camshafts, and rebuilding oil pumps. Shipping instructions are provided, emphasizing the use of milk crates and secure packaging for UPS or FedEx.
Mel Bernstein, 'The Dragon Man,' provides an advanced guide on rebuilding 1976 Shovelhead Harley-Davidson flywheels. The process involves meticulous cleaning, precise torquing of critical components like the pinion shaft and crank pin nuts, using specialized jigs and a press for alignment, and truing the assembly with dial indicators. A key emphasis is placed on using the correct pinion shaft bushings to ensure proper oiling, preventing catastrophic engine failure.
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