Fit Testing For My New Men's Apparel Company

Published on February 15, 2026
Duration: 20:36

This video details the rigorous fit-testing process for a new line of men's technical pants from Lucas Botkin's apparel company. It highlights the importance of precise measurements, functional pocket design for EDC/CCW, and the challenges of global sourcing for high-quality materials. The content emphasizes a professional, detail-oriented approach to apparel development, aiming for premium fit and utility.

Quick Summary

Lucas Botkin, owner and lead designer, emphasizes the critical fit-testing process for his new men's technical pants. The design prioritizes functional EDC/CCW features like deep pockets and an accessory pocket, ensuring comfort even when carrying a firearm. Sourcing high-quality materials from Japan, Taiwan, and Italy is necessary due to limited US textile infrastructure, despite garments being cut and sewn domestically.

Chapters

  1. 00:00Introduction to Size Check Run
  2. 00:47Fit Testing: Large Build
  3. 05:04Functional Features and EDC Compatibility
  4. 06:54Upper Body Prototypes
  5. 12:54Manufacturing and Sourcing Challenges
  6. 19:01Timeline and Industry Complexity

Frequently Asked Questions

What is the primary goal of the size check run for Lucas Botkin's apparel company?

The primary goal is to test prototypes of new men's apparel, specifically technical pants, across a wide range of sizes (30x30 to 40x36) on various models. This ensures a premium fit and functionality for the target customer before mass production.

What functional features are highlighted in the men's technical pants?

The technical pants feature deep front pockets and a specialized, long 'accessory pocket' designed for carrying tools or magazines. The fit is optimized to remain comfortable even when carrying a firearm, emphasizing EDC (Everyday Carry) and CCW (Concealed Carry) compatibility.

Where are the materials for the technical apparel sourced from, and why?

While the garments are cut and sewn in the USA, high-end technical materials are sourced from Japan, Taiwan, and Italy. This is due to a lack of sufficient domestic textile infrastructure in the US capable of producing these specialized materials.

What challenges does the apparel industry face, according to Lucas Botkin?

Lucas Botkin highlights the complexity of the apparel industry, including challenges in grading sizes, quality control (QC), and high average return rates (around 34%). He stresses that the fitting process is crucial to mitigate these issues and ensure customer satisfaction.

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