Hand Swaged Bullets...Taking casting to the next level

Published on August 23, 2010
Duration: 6:20

This video explores the advanced technique of hand-swaging bullets, transforming .40 S&W brass into .45 caliber projectiles. It details the process, showcases two bullet variations (lead core and gas-checked nose), and discusses technical specifications like weight and diameter consistency. The demonstration includes reloading these custom bullets using a Lee Classic Turret Press with specific load data for .45 ACP.

Quick Summary

Hand-swaging bullets transforms cases like .40 S&W brass into .45 caliber jackets, offering flexibility beyond lead casting. Projectiles weigh around 231.5 grains with .450-.451" diameter. Reloading uses a Lee Turret Press with 5 grains of Unique powder for .45 ACP.

Chapters

  1. 00:00Introduction to Hand Swaged Bullets
  2. 00:31The Swaging Process Explained
  3. 01:31Firearm and Projectile Varieties
  4. 02:31Technical Specifications
  5. 03:21Reloading Process
  6. 04:57Load Data and Conclusion

Frequently Asked Questions

What is the process for hand-swaging bullets?

Hand-swaging involves using a die to form cases, like .40 S&W brass, into jackets for custom projectiles. This method offers more flexibility than traditional lead casting and allows for precise control over bullet dimensions and weight.

What are the technical specifications of the hand-swaged bullets shown?

The tested projectiles weighed approximately 231.5 grains with a variance of about 1.5 grains. Their diameter was consistently measured at .450 to .451 inches, comparable to factory bullet tolerances.

How are hand-swaged bullets reloaded?

Reloading involves using a press like the Lee Classic Turret Press. The host demonstrated using the firearm's barrel as an overall length gauge to ensure the rounds chamber and drop freely before firing.

What load data is recommended for these hand-swaged .45 ACP bullets?

A load of 5 grains of Unique powder is suggested for the .45 ACP. This charge is noted for providing good accuracy and reliable function with these custom-made projectiles.

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