Fit Testing For My New Men's Apparel Company

Published on February 15, 2026
Duration: 20:36

Lucas Botkin, owner of a new men's apparel company, details the rigorous fit testing process for his technical pants and upper body garments. The process involves testing prototypes across a wide range of sizes and body types, including a former NFL player, to ensure comfort and functionality, especially for EDC/CCW compatibility. Botkin also discusses the complexities of global textile sourcing and US manufacturing, aiming for a Q3 launch.

Quick Summary

Lucas Botkin's men's apparel company conducts rigorous fit testing for technical pants and outerwear, ensuring comfort and functionality for EDC/CCW use with features like deep pockets. Despite aiming for US manufacturing, high-tech materials are sourced globally due to limited domestic infrastructure.

Chapters

  1. 00:00Introduction: Size Check Run in NYC
  2. 00:47Fit Testing: Large Build & Sizing
  3. 05:04Functional Features & EDC Compatibility
  4. 06:54Upper Body Prototypes: Hoodies & Jackets
  5. 12:54Manufacturing & Sourcing Challenges
  6. 19:01Timeline & Industry Complexity

Frequently Asked Questions

What is the primary goal of the 'size check run' for Lucas Botkin's apparel company?

The primary goal is to test prototype garments, specifically technical pants and outerwear, across a wide range of sizes (e.g., 30x30 to 40x36) on various models. This ensures a premium, comfortable, and functional fit for the target customer, especially for EDC/CCW compatibility.

How does Lucas Botkin ensure his technical pants are suitable for EDC/CCW use?

The pants are designed with deep front pockets and a specialized long 'accessory pocket' intended for items like tools or firearm magazines. The fit is optimized to remain comfortable even when carrying such gear, addressing a key need for users who carry concealed or use gear regularly.

What challenges does the company face regarding manufacturing and materials?

While the garments are cut and sewn in the USA, sourcing high-end technical materials domestically is difficult due to limited infrastructure. Therefore, materials must be imported from countries like Japan, Taiwan, and Italy, adding complexity to the supply chain.

What are the key considerations when designing upper body apparel like hoodies and jackets?

Design refinements include adjusting length, removing features like thumb loops if they hinder comfort, straightening hems, and critically, refining hood shapes to ensure adequate peripheral vision for the wearer.

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