11-16 Mustang 3.7 V6 Upper Intake Manifold *Detailed* Removal & Install

Published on June 13, 2020
Duration: 17:30

This guide details the step-by-step process for removing and installing the upper intake manifold on a 2011-2016 Ford Mustang with the 3.7L V6 engine. It covers disconnecting electrical components, unbolting the manifold, replacing the gasket, and reassembly with proper torque specifications. The video emphasizes careful handling of plastic parts to prevent vacuum leaks and recommends replacing the intake manifold gasket.

Quick Summary

For a 2011-2016 Mustang 3.7 V6, the upper intake manifold is secured by seven 5/16 inch bolts. The recommended torque specification is 10 Newton meters (89 inch-pounds), applied in a specific 1-7 sequence, with a second pass recommended. Replacing the intake manifold gasket (Fel-Pro MS97214 recommended) is crucial to prevent vacuum leaks and performance issues.

Chapters

  1. 00:00Introduction and Vehicle Overview
  2. 01:03Disconnecting Battery and Initial Preparations
  3. 01:31Disconnecting Electrical Connectors and Vacuum Lines
  4. 03:46Dealing with Hose Clamps and Metal Lines
  5. 04:11Removing Plastic Clips and Brackets
  6. 04:51Locating and Removing Manifold Mounting Bolts
  7. 05:24Upper Intake Manifold Removal
  8. 06:17Inspecting Gaskets and Underside of Manifold
  9. 06:38Tool Size Recap (5/16 inch)
  10. 07:10Cleaning and Preparing for New Gasket
  11. 07:18Gasket Replacement Recommendation and Part Number
  12. 09:07Installing the New Gasket
  13. 09:20Aligning and Seating the Manifold
  14. 11:11Starting and Finger-Tightening Mounting Bolts
  15. 11:21Caution Against Cross-Threading Bolts
  16. 12:18Torque Sequence and Specifications
  17. 13:01Second Torque Pass
  18. 13:36Reconnecting Components and Brackets
  19. 14:42Reconnecting Throttle Body
  20. 15:01Reinstalling Metal Line and Bracket
  21. 16:52Final Checks and Battery Reconnection
  22. 16:59Outro and Channel Promotion

Frequently Asked Questions

What is the recommended torque specification for the upper intake manifold bolts on a 2011-2016 Mustang 3.7 V6?

The recommended torque specification for the upper intake manifold bolts on a 2011-2016 Mustang 3.7 V6 is 10 Newton meters, which is equivalent to 89 inch-pounds. It's crucial to follow the specified torque sequence for even tightening.

What is the part number for the upper intake manifold gasket for a 2011-2016 Mustang 3.7 V6?

The video recommends using the Fel-Pro MS97214 part number for the upper intake manifold gasket on a 2011-2016 Mustang 3.7 V6. Replacing the gasket is advised to prevent performance issues and lean conditions.

How do you properly disconnect plastic electrical connectors on a Mustang 3.7 V6 intake manifold?

To disconnect plastic electrical connectors, you typically need to push down on a tab, which often causes a small plastic ring to expand, allowing the connector to slide off. Some connectors may have a red tab to pull back first before pressing the black tab.

What size socket is needed for the upper intake manifold bolts on a Mustang 3.7 V6?

All seven mounting bolts for the upper intake manifold on the Mustang 3.7 V6 are 5/16 inch in size. It's also recommended to have extensions for your socket wrench for easier access.

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