Anvil 046: Galland Revolver Chamber Casting

Published on November 21, 2020
Duration: 18:15

This video demonstrates an expert gunsmithing technique for performing a chamber cast on a rare Galland Revolver to accurately identify its caliber when ammunition is unavailable. Mark Novak meticulously details the disassembly, the use of Cerrosafe alloy for casting, precise measurement techniques with Lyman calipers, and even a specialized screw head repair method. The process successfully identifies the revolver as chambered in .44 Russian, highlighting the importance of objective measurement over assumptions.

Quick Summary

To identify the caliber of an unknown firearm like the Galland Revolver, perform a chamber cast using Cerrosafe. Disassemble the firearm, pour the molten alloy into the chamber, let it solidify, and measure the cast with calipers. This provides precise dimensions for accurate cartridge identification, crucial for reloading.

Chapters

  1. 00:00Intro: Rare Galland Revolver & Unknown Caliber
  2. 00:32Disassembly for Chamber Casting
  3. 02:31Chamber Casting Process with Cerrosafe
  4. 06:51Measuring the Chamber Cast
  5. 09:46Caliber Identification: .44 Russian
  6. 11:07Reassembly Challenges of the Galland
  7. 15:47Gunsmithing: Repairing a Mangled Screw Head
  8. 17:33Conclusion & Recommended Resources

Frequently Asked Questions

How do you identify the caliber of an unknown firearm like the Galland Revolver?

The most reliable method is to perform a chamber cast using a low-melting-point alloy like Cerrosafe. This involves disassembling the firearm, pouring the alloy into the chamber, letting it solidify, and then precisely measuring the cast with calipers to determine the cartridge dimensions.

What is Cerrosafe and why is it used for chamber casting?

Cerrosafe is a bismuth-based alloy that melts at a low temperature (around 158°F or 70°C). It expands slightly upon cooling, ensuring a detailed impression of the chamber, and its low melting point prevents damage to the firearm during the casting process.

What measurements are taken from a chamber cast to identify the caliber?

Key measurements include the rim diameter, the case mouth diameter, and the taper of the case. These dimensions are then compared against known cartridge specifications, often using reference books like the 'Handloader's Manual of Cartridge Conversions'.

How can a damaged screw head on a firearm be repaired without replacement?

An expert gunsmith can repair a mangled screw head by using a punch block and hammer to carefully 'move the metal' back into its original shape. This technique preserves the original screw and its finish, avoiding the need for filing or replacement.

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