Example of Tolerance Stacking - M4 Feed Ramp Issues

This entry details the unique XR-86 custom rifle, a 1986 build by Wilfred Ellis. It masterfully combines components from an M60 (flash hider), an M14 (gas system), and an AR-15 (trigger, bolt, locking system). The AR-15 trigger is notably rotated 90 degrees, and its bolt is integrated with the M14 gas system, showcasing advanced gunsmithing.

This video from School of the American Rifle highlights critical manufacturing defects in AR-15 bolt carrier keys, specifically focusing on rough internal bores. Lead instructor demonstrates how a poorly finished carrier key can cause significant friction, premature wear on components like gas tubes, and operational issues, contrasting a problematic new Colt carrier with a well-functioning older model. The expert emphasizes the importance of a smooth bore for reliable function and longevity of expensive parts.

This guide, presented by an expert firearms instructor, details the benefits and installation of adjustable triggers for platforms like the AR-15. It covers understanding trigger mechanics, adjusting pull weight, reset, and overtravel, and highlights ideal users for these components. The instruction emphasizes safety and practical application for competition and precision shooting.

This guide, presented by School of the American Rifle, details how to identify and replace a malformed weld spring in an AR-15 Delta Ring assembly. A misaligned weld spring can cause the gas tube to be pushed off-center, leading to excessive friction or damage to the carrier key and gas tube. Replacing the faulty component ensures proper gas tube alignment and firearm reliability.

This video provides a comprehensive, step-by-step guide to building a .300 Blackout AR-15 pistol. Caleb from Brownells walks viewers through the entire process, from selecting top-tier components from manufacturers like Aero Precision and Sons of Liberty Gun Works, to detailed assembly of the lower receiver, upper receiver, gas system, and the installation of accessories such as optics and lights. The guide offers valuable tips on essential techniques like staking castle nuts and setting torque specs, making it an ideal resource for both novice builders and those seeking to learn more about AR-15 customization.

This guide details the process of diagnosing and fixing a significant rail wobble issue on a new Daniel Defense Mk18 upper receiver. The primary cause identified was a hand-tight barrel nut, compromising the stability of the RIS II rail system. The steps involve disassembly, inspection of the barrel nut, proper tightening with an armorer's wrench and torque wrench, and reassembly. This addresses a critical quality control failure that can affect firearm accuracy and reliability.

This video details the diagnosis and repair of a feeding issue on a Sons of Liberty Gun Works East India upper receiver. The root cause was identified as a sharp burr on the barrel extension's feed ramp, causing rounds to jam. The solution involved polishing the feed ramps and adding a secondary bevel, replicating Colt's design, which successfully resolved the malfunction.

This video demonstrates the internal mechanics of an AR-15 bolt carrier group using cutaway models. It highlights the importance of internal bore dimensions for gas system efficiency and explains how to diagnose potential issues like gas leaks. The demonstration covers the cycle of operation, critical seals, and common manufacturing defects, offering advanced insights for AR-15 maintenance and troubleshooting.

This video provides a detailed autopsy of a faulty AR-15 Bolt Carrier Group (BCG). The analysis reveals critical manufacturing defects including an undersized bolt tail failing gauges, excessive firing pin protrusion causing pierced primers, an oversized firing pin hole, and an oversized cam pin hole leading to headspace issues. These flaws significantly compromise the BCG's function and reliability.

This video demonstrates a specialized technique for swapping an AR-15 rear takedown pin without full firearm disassembly. It highlights the use of a custom-fabricated tool, often made from a 1/16 inch Allen wrench, to depress the detent. The method allows for efficient pin replacement, particularly useful on rifles with staked castle nuts, by leveraging the old pin to guide the new one into place.