Fail Zero AR-15 BCG Autopsy (Part 2)

Published on February 20, 2020
Duration: 1:52

This video details a critical defect found in a Fail Zero AR-15 Bolt Carrier Group (BCG) during maintenance. The instructor discovered undersized threads in the carrier, preventing screws from seating properly, and a crack caused by overtightening. The BCG was deemed irreparable and unusable due to these issues, highlighting potential problems with nickel boron coatings and manufacturing quality.

Quick Summary

An expert autopsy of a Fail Zero AR-15 BCG revealed critical defects: undersized threads preventing screw installation and a crack caused by overtightening. These issues render the bolt carrier group irreparable and raise questions about manufacturing quality and coating compatibility.

Chapters

  1. 00:00Introduction & Follow-up
  2. 00:04Fail Zero BCG Autopsy Part 2
  3. 00:17Discovery of Serious Defect
  4. 00:21Moving to the Vise
  5. 00:29Demonstrating Undersized Threads
  6. 00:41Identifying the Crack
  7. 00:54Inspecting the Crack with a Pic
  8. 01:02BCG Fails Standards - Declared Dead
  9. 01:10Quality Concerns and Nickel Boron
  10. 01:24Conclusion and Interesting Observation
  11. 01:46Video Close

Frequently Asked Questions

What critical defects were found in the Fail Zero AR-15 BCG?

During an autopsy, undersized threads were discovered in the bolt carrier group's bores, preventing proper screw installation. Additionally, a crack was found, likely caused by overtightening during manufacturing, rendering the BCG irreparable.

Why is the Fail Zero AR-15 BCG considered irreparable?

The BCG is deemed irreparable due to a combination of undersized threads and a structural crack. These defects compromise the component's integrity and functionality, making it unsafe and unreliable for use in an AR-15 firearm.

Can nickel boron coatings cause issues with AR-15 bolt carrier groups?

While not definitively proven by this single instance, the instructor suggests that defects like cracks and undersized threads found on this nickel boron coated BCG could potentially support arguments against the coating's reliability or manufacturing compatibility.

What is the importance of cleaning and inspection for firearm components?

Thorough cleaning and inspection are crucial. As demonstrated, fouling and residue can hide serious defects like cracks, which might otherwise be missed, leading to potential failures or unsafe operation if the component is used.

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