How to Change Spark Plugs in a 2019 Toyota Highlander - D4S V-6 Engine

Published on June 10, 2023
Duration: 46:56

This video provides a detailed guide on how to change spark plugs in a 2019 Toyota Highlander with a D4S V6 engine. The process involves removing the intake plenum to access the rear spark plugs, which is the most complex part of the job. The guide covers the necessary tools, steps for disassembly and reassembly, and emphasizes the importance of proper torque specifications for reinstallation. It's presented as a cost-saving DIY alternative to professional service.

Quick Summary

Changing spark plugs on a 2019 Toyota Highlander D4S V6 requires removing the intake plenum to access the rear plugs. Use a 12mm socket for plenum bolts and an 8mm for coils. Denso spark plugs are pre-gapped and should not be re-gapped or have anti-seize applied. Torque plenum bolts to 15 ft-lbs (180 in-lbs) from the inside out.

Chapters

  1. 00:00Introduction and Weather Update
  2. 02:16Engine Compartment Preparation
  3. 03:35Removing the Air Intake
  4. 06:17Disconnecting Purge Valve and Hoses
  5. 08:36Disconnecting Electrical Connections and Vacuum Hoses
  6. 09:52Removing Intake Plenum Bolts
  7. 11:01Removing the Throttle Body
  8. 13:00Removing Plenum Studs
  9. 14:32Accessing Rear Plenum Bolt
  10. 15:27Removing the Intake Plenum
  11. 16:19Covering Engine Openings
  12. 17:08Replacing Plenum Gasket
  13. 18:44Removing Ignition Coils
  14. 22:34Removing Spark Plugs
  15. 24:45Installing New Spark Plugs
  16. 25:53Torqueing Spark Plugs
  17. 26:21Reinstalling Ignition Coils
  18. 29:28Reinstalling the Intake Plenum
  19. 31:44Reattaching Throttle Body and Hoses
  20. 33:03Bolting Down the Plenum
  21. 35:19Torquing Plenum Bolts
  22. 36:10Replacing Throttle Body Gasket
  23. 38:12Reinstalling Throttle Body
  24. 39:30Reinstalling Air Intake and Hoses
  25. 41:16Reconnecting PCV Valve and Clips
  26. 42:22Accessing Front Spark Plugs
  27. 43:46Final Checks and Reassembly
  28. 44:11Conclusion and Next Steps

Frequently Asked Questions

What is the main challenge when changing spark plugs on a 2019 Toyota Highlander D4S V6?

The primary challenge is accessing the rear three spark plugs, which are hidden by the intake plenum. This requires removing the entire intake plenum assembly, making it a more involved DIY task than on engines with easier plug access.

What tools are essential for changing spark plugs on a 2019 Toyota Highlander D4S V6?

Essential tools include a 12mm socket for most bolts, an 8mm socket for ignition coil bolts, and a 5/8 inch magnetic socket with an extension for spark plug removal. Torque wrenches are also crucial for proper reinstallation.

Are there any special considerations for the spark plugs used in a 2019 Toyota Highlander D4S V6?

Yes, the Denso spark plugs are pre-gapped and designed for this specific engine. It's important not to use anti-seize on the threads and not to re-gap them, as the iridium tips are very delicate and can be easily damaged.

What is the recommended torque specification for the intake plenum bolts on a 2019 Toyota Highlander D4S V6?

The intake plenum bolts for the 2019 Toyota Highlander D4S V6 should be torqued to 15 foot-pounds, which is equivalent to 180 inch-pounds. It's also recommended to torque them from the inside out.

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