Anvil 100: Remington 1100 PigStick

Published on July 2, 2021
Duration: 87:43

This advanced guide details the comprehensive refurbishment and customization of a Remington 1100 shotgun into a 'Pig Stick' for boar hunting. The process involves extensive repair and modification of both wooden and metal components, including reinforcing a cracked stock, staking a shell latch, tuning the gas system, and installing custom accessories like a cantilevered scope mount and a Cuts compensator. The video also covers refinishing the stock with custom checkering and a unique oil finish, demonstrating advanced gunsmithing techniques for a challenging build.

Quick Summary

Advanced gunsmithing techniques are demonstrated to build a custom Remington 1100 'Pig Stick' shotgun. This includes repairing a cracked stock with fiberglass, staking the shell latch, tuning the gas system by carefully enlarging ports, silver soldering a cantilevered scope mount and compensator, and refinishing the stock with custom checkering and an oil finish.

Chapters

  1. 00:00Introduction: The "Pig Stick" Project
  2. 00:09Acquiring the Damaged Remington 1100 Parts
  3. 00:31Initial Assessment of the Parts Pile
  4. 01:20The Condition of the Donor Gun
  5. 02:02Project Goals: Making it Work
  6. 02:49Step 1: Woodwork - Repairing the Forend
  7. 03:14Common 1100 Forend Failure Points
  8. 03:38Fiberglass Reinforcement for Cracks
  9. 04:20Understanding Impressed Checkering
  10. 05:01Identifying Stock Wood Type (Walnut vs. Birch/Basswood)
  11. 05:51Finishing Forend Repairs
  12. 06:45Addressing the Buttstock Damage
  13. 07:20The Stock Bearing Plate (Recoil Shield)
  14. 09:06Shaping the Stock for Fitment
  15. 10:55Receiver Work: Staking the Shell Latch
  16. 11:39Preventing Shell Latch Dislodgement
  17. 13:40The Interceptor Stud and Spring
  18. 14:56Installing the Interceptor
  19. 16:20Gas System Mechanics Explained
  20. 17:43The Role of the O-ring in the Gas System
  21. 18:31Corrosion Issues on the Magazine Tube
  22. 19:34Drilling Gas Ports for Increased Gas Flow
  23. 21:05Precise Gas Port Enlargement Technique
  24. 22:22Recommended Drill Bit Sizes for Gas Ports
  25. 23:33The Carrier Latch Pin
  26. 25:21Reassembly: Recoil System and Receiver
  27. 26:13Installing the Recoil Spring Assembly
  28. 28:41Bolt and Operating Rod Assembly
  29. 30:11Attaching the Barrel and Forend
  30. 31:00Magazine Tube Spring and Follower Installation
  31. 32:55Securing the Magazine Cap
  32. 33:31Trigger Plate Installation and Inletting
  33. 36:33Installing the Trigger Plate Assembly
  34. 39:21Custom Woodwork: Checkering the Stock
  35. 40:26Remington 1100 Receiver Limitations for Optics
  36. 41:08Silver Soldering a Cantilevered Scope Mount
  37. 42:17Preparing the Barrel for Soldering
  38. 42:52Using Brownells High Force 44 Solder
  39. 45:11Tinning Surfaces for Soldering
  40. 46:06Heating and Applying Solder
  41. 50:06Soldering the Scope Mount Extension
  42. 53:06Attaching the Cuts Compensator
  43. 54:33Final Cleaning and Soldering
  44. 55:08Setting the Compensator Alignment
  45. 57:02Completed Modifications: Overview
  46. 57:15Addressing Drop with a Cheek Piece
  47. 58:02Initial Firing Test and Reliability Check
  48. 59:07Troubleshooting Ejection Issues
  49. 61:04Custom Butt Plate Fabrication
  50. 61:59Removing Impressed Checkering
  51. 64:40Cutting New Checkering Pattern
  52. 67:08Refining the Checkering Pattern
  53. 70:04Continuing Checkering Work
  54. 71:02Adding Borders to Checkering
  55. 74:48Revealing Wood Figure with Stain
  56. 75:34Applying Van Der Hey Formula 13 Stain
  57. 76:47Mixing Custom Oil Finish
  58. 78:19Oil Finishes vs. Lubricants
  59. 80:48Final Assessment and Remaining Issues
  60. 81:13Reloading for Further Testing
  61. 82:14Project Summary: What Was Done
  62. 84:48Outro: Ongoing Challenges and Learnings

Frequently Asked Questions

How is the shell latch secured on a Remington 1100 during modification?

The shell latch on a Remington 1100 is secured by staking it to the receiver. This involves using a punch to fold a small amount of metal over the latch, preventing it from dislodging during operation. This process is crucial for the firearm's reliability.

What are common issues with Remington 1100 gas systems, and how can they be addressed?

Common issues include corrosion on the magazine tube and potential under-gassing. Corrosion can be cleaned with abrasives like crocus cloth. Under-gassing can be addressed by carefully enlarging the gas ports incrementally using a pin vise and small drill bits to increase gas flow.

How can a cantilevered scope mount be attached to a Remington 1100 receiver?

A cantilevered scope mount can be attached to a Remington 1100 receiver by silver soldering. This method requires thorough cleaning of the metal surfaces, precise alignment, and controlled heating to ensure a strong bond without damaging the receiver or barrel.

What is the process for refinishing a wooden shotgun stock with custom checkering?

Refinishing involves stripping the old finish, repairing any damage, cutting new checkering patterns with specialized tools, and applying multiple layers of stain and oil. The process requires careful attention to detail, especially when working with intricate patterns and wood grain.

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