Dual Spark Plugs Install

Published on January 29, 2024
Duration: 10:31

This guide details the advanced gunsmithing process of installing dual spark plugs on Harley-Davidson cylinder heads. It covers relocating and creating new spark plug holes using precision machining techniques, including the use of specialized fixtures, end mills, and taps. The instructor emphasizes the importance of accuracy, proper tooling, and the benefits of dual spark plugs for improved engine performance and reliability.

Quick Summary

Installing dual spark plugs on Harley-Davidson heads offers benefits like faster starting, improved fuel efficiency, and redundancy if one plug fails. The process involves precise machining, including relocating the spark plug hole to a 60-degree angle, drilling, and tapping with specialized tools. This advanced modification requires significant skill and equipment for optimal results.

Chapters

  1. 00:00Introduction and Fixture Setup
  2. 00:08Relocating Stock Spark Plug Hole
  3. 00:21Using a Protractor for Angle Measurement
  4. 00:53Fixture for Shovel and Pan Heads
  5. 01:17Benefits of Dual Spark Plugs
  6. 01:47Dual Spark Plug Installation Process
  7. 02:00Mounting Fixture and Finding Center
  8. 02:32Using End Mill for Initial Cut
  9. 02:41Drilling Through Stud and Fins
  10. 03:38Monitoring Drilling Depth
  11. 04:13Creating a Flat Surface
  12. 04:38Drilling for Spark Plug Threads
  13. 04:56Tapping the Spark Plug Hole
  14. 05:12Installing the Spark Plug
  15. 05:30Important Tapping Technique
  16. 05:44Spark Plug Recommendations
  17. 06:12Service Information and Pricing

Frequently Asked Questions

What are the benefits of installing dual spark plugs on a motorcycle?

Dual spark plugs can lead to faster starting, more efficient fuel combustion, and ensure the engine continues to run if one spark plug fails. This setup enhances overall engine performance and reliability.

What is the correct angle for installing a dual spark plug on a Harley-Davidson head?

According to the video, a modern protractor indicates that the correct angle for a dual spark plug installation on these Harley-Davidson heads is 60 degrees. Precision is key for proper function.

What tools are essential for relocating a spark plug hole on a Harley-Davidson cylinder head?

Essential tools include a milling machine, specialized head fixtures, a protractor, various end mills (two-flute and one-flute), specific drill bits (1/4" and 9/16"), and a 9/16" tap. Precision measurement tools are also critical.

How do you ensure proper thread engagement when tapping a new spark plug hole?

To ensure proper thread engagement, use a 9/16 inch drill bit that is approximately 4-6 thousandths undersized for the 9/16 inch, 14 millimeter tap. This allows the tap to cut clean, strong threads.

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