$84 Helmet: It's expired... But does it still work?

Published on May 16, 2026
Duration: 11:30

This video tests an expired military Kevlar helmet against various calibers, from birdshot to .460 S&W Magnum, and even a flamethrower. The presenter, from Civilian Tactical, demonstrates the helmet's surprising resistance to many rounds, noting that while it stops projectiles, energy transfer and deformation are critical factors. The testing aims to determine if an older, inexpensive helmet retains ballistic protection and if it can be defeated by extreme measures.

Quick Summary

An expired military Kevlar helmet was tested against various calibers, including .454 Casull and .460 S&W Magnum. The helmet successfully stopped rounds up to .454 Casull, demonstrating that expired Kevlar can retain significant ballistic protection, though it was penetrated by the more powerful .460 S&W Magnum.

Chapters

  1. 00:02Introduction & Helmet Overview
  2. 01:30Birdshot Test
  3. 01:41.22 LR Test
  4. 01:50.380 Auto Test
  5. 02:049mm Test
  6. 02:35.45 ACP Test
  7. 02:557.62 Tokarev Test
  8. 03:37FN 57 Test
  9. 04:59Flamethrower Test Preparation
  10. 05:29.45 Long Colt Test
  11. 06:00.454 Casull Test
  12. 06:18.460 S&W Magnum Test
  13. 08:18Steel Powder 9mm Test
  14. 09:04.45 ACP Hard Cast Test
  15. 09:38.45 ACP Sparkler Round Test
  16. 10:27Flamethrower Test Execution
  17. 11:19Conclusion & Final Thoughts

Frequently Asked Questions

Can an expired military Kevlar helmet still provide ballistic protection?

Yes, an expired military Kevlar helmet can still offer significant ballistic protection. This video demonstrates that even an older helmet can stop multiple handgun calibers, though its effectiveness decreases against higher-powered rounds and specialized ammunition.

What is the rated protection level of the tested military Kevlar helmet?

The helmet tested was rated to stop up to .44 Magnum ammunition. However, the testing pushed beyond this rating to see how it would perform against more powerful calibers and specialized rounds.

What calibers did the expired Kevlar helmet successfully stop?

The expired Kevlar helmet successfully stopped birdshot, .22 LR, .380 Auto, 9mm, .45 ACP, 7.62 Tokarev, FN 57, .45 Long Colt, and .454 Casull. It failed to stop .460 S&W Magnum and a specialized steel powder 9mm round.

Can a flamethrower penetrate a Kevlar helmet?

A flamethrower did not penetrate the Kevlar helmet. While the fire caused damage to the plastic components and padding, the core Kevlar weave remained intact, indicating it is not easily defeated by direct flame exposure.

More Tactical & Gear Videos You Might Like

More from Civilian Tactical

View all →