Gauging, Replacement, & "Dimple" Staking of the AR15 Carrier/Gas Key

Published on August 12, 2019
Duration: 24:36

This guide details the process of replacing a damaged or out-of-spec AR-15 gas key and properly staking the new screws to prevent them from backing out. It covers gauging the carrier bore, truing the mounting surface, applying sealant, torquing screws, and performing a 'golf ball' style staking for a secure gas seal. The instruction emphasizes proper torque values and the importance of a well-executed stake for gas system integrity.

Quick Summary

Gas key staking on an AR-15 is a gunsmithing technique that deforms carrier key screws into the key to prevent loosening from vibration and heat. Proper staking ensures the gas system remains sealed and functional. Oversized bores can be identified with a gas key gauge, and screws should be torqued to 58 inch-pounds.

Chapters

  1. 00:19Introduction to Gas Key Staking
  2. 00:41Gauging a Bolt Carrier Group
  3. 01:08Interpreting Gauge Results
  4. 02:02Tolerance Issues in Bolt Carriers
  5. 02:31Replacing the Carrier Key
  6. 03:03Staking Methods: EM Guns vs. Custom
  7. 03:38Removing the Old Carrier Key
  8. 05:05Inspecting for Leaks and Corrosion
  9. 05:54Cleaning the Mounting Surface
  10. 06:43Truing the Carrier Surface
  11. 09:14Degreasing and Preparing for Sealant
  12. 09:51Applying Sleeve Retainer
  13. 11:17Mounting the New Carrier Key
  14. 11:33Lubricating Carrier Key Screws
  15. 12:27EM Guns Optimized Carrier Key Screws
  16. 13:21Initial Tightening of Screws
  17. 14:28Seasoning Threads
  18. 15:08Torquing Carrier Key Screws
  19. 16:14Checking Staking Screw Engagement
  20. 16:22Cleaning Excess Sealant
  21. 17:06Clearing Gas Key Bore
  22. 17:52Preparing for Staking
  23. 18:50Staking Tool Maintenance
  24. 19:46Positioning the Staking Tool
  25. 20:31Lubricating Staking Bolt Tips
  26. 21:09Staking Bolt Engagement
  27. 21:37Staking Process
  28. 23:33Completed Golf Ball Staking
  29. 23:53Finishing Touches and Repair Confirmation

Frequently Asked Questions

What is the purpose of gas key staking on an AR-15?

Gas key staking is a crucial gunsmithing technique for AR-15s. It involves deforming the metal of the carrier key screws into the key itself, creating a permanent lock that prevents them from loosening due to the vibrations and heat generated during firing. This ensures the gas system remains sealed and functional.

How do you know if an AR-15 bolt carrier's gas key bore is oversized?

You can determine if an AR-15 bolt carrier's gas key bore is oversized using a specialized gas key gauge. The 'go' side (usually green) should fit into the bore, indicating sufficient diameter for the gas tube. However, if the 'no-go' side (usually red) also fits, the bore is oversized, potentially leading to gas leaks or other functional issues.

What is the recommended torque spec for AR-15 carrier key screws?

The recommended torque specification for AR-15 carrier key screws is typically 58 inch-pounds. It's important to use a calibrated inch-pound torque wrench and ensure the fasteners are lightly lubricated, as dry threads can lead to a false torque reading and improper tightening.

What is the 'golf ball' staking method for AR-15 gas keys?

The 'golf ball' staking method refers to a visually distinct type of gas key staking that creates rounded indentations on the carrier key screws, resembling dimples on a golf ball. This method, often achieved with specialized tools, is considered aesthetically pleasing and provides a secure lock for the screws, preventing them from backing out.

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